Integrated Engineering Solutions: PCB, Mechanical, and Thermal Design & Fabrication

Keysol Technologies provides full-cycle PCB development services—from schematic capture and multilayer board design to prototype and small-batch fabrication. The in-house capabilities ensure tight design control, faster iterations, and optimised signal integrity for high-reliability systems.

Services Include:

• High-speed and high-density multilayer PCB layout 
• Impedance-controlled routing and power integrity analysis 
• EMI/EMC-aware design practices 
• Design for manufacturability (DFM) and testability (DFT) 
• In-house fabrication for quick-turn prototypes 
• RoHS-compliant and IPC Class II/III standards support

Keysol’s mechanical engineering team supports enclosure design, structural integration, and custom mechanical solutions to complement electronics packaging. Emphasis is placed on ruggedisation, thermal pathways, and precision tolerance control for harsh environments.

Core Competencies:

• CAD modeling and enclosure design (3D/2D) 
• CNC machining, sheet metal fabrication, and 3D printing 
• Vibration- and shock-proof housing design 
• MIL-grade mechanical integration 
• Rapid prototyping for mechanical assemblies

Thermal Design & Simulation

Keysol’s thermal engineering expertise ensures that heat-sensitive systems perform reliably over extended periods. Advanced simulation tools and thermal modeling guide effective component placement, material selection, and cooling strategies.

Thermal Engineering Capabilities:

• Heat sink design and optimization  
• Passive and active cooling integration 
• Thermal simulation (CFD analysis) 
• Power dissipation mapping 
• Environmental stress and thermal cycling considerations

By housing electronic, mechanical, and thermal design under one roof, Keysol Technologies reduces design iteration cycles, enhances cross-functional collaboration, and delivers cohesive, field-ready solutions for defence, aerospace, industrial automation, and telecom applications.